Polymer Expertise That Drives Performance
End-to-end polyurethane & polymer solutions — technical strategy, machinery & materials brokerage, and circular economy execution.
What we do
We deliver measurable product, process and commercial outcomes to manufacturers, OEMs and recyclers across automotive, home & bedding, packaging, construction, sporting goods, electronics and R&D.
Our team combines advanced PU chemistry, machinery/process engineering, senior executive leadership and global trade capability to
convert technical complexity into profitable, compliant and circular solutions.
Services
Process Engineering, Machinery Selection & Commissioning
What
Select, procure and commission processing equipment (foam lines, pouring/injection, shredders, thermobonders, extrusion, welding and automation to reduce manual filling).
Deliverables
Equipment shortlist, technical bid evaluation, factory acceptance plan (FAT), installation & commissioning plan, operator SOPs.
Benefit
Reduced CAPEX risk, faster commissioning, higher first-pass yields, lower labor cost and robust OEE improvements.
Market & Commercial Strategy (trade, exports, partnerships)
What
Market entry, global sourcing, distributor development, trade show representation, export logistics and foreign partner negotiation.
Deliverables
Go-to-market plan, partner shortlist, trade-show activation plan, negotiated MOUs/term sheets.
Benefit
Accelerated new market access and revenue with minimized trade risk.
Manufacturing Turnkey Projects & Project Brokerage
What
End-to-end delivery of project solutions: concept → equipment → installation → raw material sourcing → operator training. We can act as integrator or broker specific elements.
Deliverables
Project plan, turnkey quote, progress milestones, warranty & spares plan.
Benefit
Single point of contact, fewer interface issues, accountability for project milestones.
Recycling & Circular Solutions
What
Integrate cutting-edge recycling technologies (chemical depolymerization, mechanical reprocessing, cryoshredding, binder recovery) into product and supply chain strategies.
Deliverables
Circularity feasibility studies, pilot program design, recycled content adoption plan, lifecycle emissions (LCA) inputs.
Benefit
Practical, value-retaining pathways to recycled content targets, regulatory compliance and new revenue from recycled outputs.
Materials & By-product Brokerage (raws & discards)
What
Broker polymer feedstocks, additives, recycled inputs and secondary materials (post-industrial and post-consumer streams). Manage buy/sell relationships between suppliers and end-users.
Deliverables
Supplier/buyer matches, commercial terms, quality acceptance protocols, logistics coordination.
Benefit
Reduce procurement lead time and costs; monetize waste streams and support closed-loop manufacturing.
Technical & Product Development Consulting
What
Formulation design (comfort foams, technical foams, acoustic laminates, vibration-isolation polymers), material specification, lab-to-plant scale-up.
Deliverables
Material spec sheets, lab trial reports, scale-up recipes, cost-of-goods (COGS) impact analysis, acceptance criteria.
Benefit
Faster path from idea to reproducible production grade material with quantified performance and cost targets.
Testing, Validation & R&D Support
What
Acoustic, mechanical, chemical and durability testing; prototyping; laminate design for acoustic/noise control.
Deliverables
Test protocols, validated sample datasets, design recommendations.
Benefit
Faster technical decisions based on repeatable test evidence.
Training, Audits & Continuous Improvement
What
Operator training, maintenance training, process audits, root-cause analysis, Kaizen implementation targeted to polymer/foam processes.
Deliverables
Training modules, audit checklist, QI roadmap, KPI dashboards.
Benefit
Sustained productivity gains and fewer unplanned stoppages.
Industries we serve
Automotive
Seating foams, laminates, vibration isolation; typical: specification & supplier selection for new seat platform.
Home & Bedding
Mattress foams, pillows, upholstery; typical: comfort foam reformulation and recycling adoption.
Construction & Insulation
Thermal/sound insulation, underlays, mineral wool
interfaces; typical: production scale-up for underlay manufacturing.
Sporting Goods
Helmets, insoles, impact mats; typical: process automation to reduce manual filling and increase throughput.
Packaging
PE film extrusion/welding, PS foam protective packaging; typical: cost/weight optimization and regrind programs.
Electronics
Vibration isolation, acoustic laminates, speaker components; typical: material selection for EMI/vibration control.
R&D & Institutions
Laminate design, bespoke formulations; typical: joint pilot projects and tech transfer.
…and many more.
THE TEAM
Dr. Miodrag Konstantinović
Managing Partner, Commercial Lead
Strategic leadership, P&L accountability, business model design, vendor & M&A experience.
Luka Rstić PhD
Managing Partner, Process & Physics Lead
Machinery specification, process modeling, factory
commissioning, automation.
Mag. Zvonimir Matanović
Senior Relationship Manager, Trade & Sales Lead
Trade-show networks, distributor development, export logistics and customer acquisition.
WHY CHOOSE US
- Deep technical credibility: senior PU chemist + process/physics expert for realistic, manufacturable solutions.
- Commercial leadership: seasoned CEO with multiple sector exits — projects are run with business discipline and ROI focus.
- Global trade & show-floor network: commercial partner with proven capability to open distributors, source equipment and close cross-border deals.
- End-to-end value chain capability: from lab R&D, through machinery, to material sourcing and waste valorization — we can close loops or act on selective scopes.
- Recycling-first mindset: direct contacts with emerging recycling tech suppliers let us pilot circular solutions that are commercially viable.
- Impartial vendor selection: we broker equipment and materials; where conflicts may arise we disclose and propose mitigations; our first commitment is your outcome, not a particular OEM.
HOW WE WORK
- Discovery (1–2 weeks) — site review / virtual audit, objectives, constraints.
Output: engagement scope, success metrics, immediate quick wins. - Feasibility & Concept (2–6 weeks) — lab trials / techno-economic analysis / vendor shortlist.
Output: feasibility report, estimated CAPEX/OPEX, recommended approach. - Pilot & Validation (4–12 weeks) — pilot line, sampling, acceptance testing.
Output: validated process, quality spec, sample sign-offs. - Procurement & Commissioning (timeline depends on scope) — tendering, FAT, installation, training.
Output: installed line, trained team, production ramp plan. - Scale & Continuous Improvement (ongoing) — performance tracking, supply chain optimization, circularity integration.
Output: KPI dashboard, cost reductions, recycled content adoption plan.
*Each phase includes clear deliverables, acceptance criteria and a commercial model (fixed price for Discovery/Feasibility, milestone payments for Pilot/Commissioning, and optional retainer for Continuous Improvement or brokered-sales commissions for third party equipment/material deals).
Three step process
- Send us a short brief (existing process issues, target product, volumes).
- We will deliver a 1-page engagement proposal within 3 business days (scope, outcomes, cost estimate).
- Start Discovery to set baselines and quick wins.
For more information, kindly contact Sales at sales@polyconsult.eu